Class-leading Onboard Battery Charger Strengthens BorgWarner's EV Systems Leadership

- Pioneering silicon carbide technology gives charger best-in-class power density

- Compatible with all battery chemistries and voltage ranges of up to 800 volts

- Maximum-quality engineering and world-leading manufacturing capability

News provided by

May 16, 2019, 08:15 ET

AUBURN HILLS, Mich., May 16, 2019 /PRNewswire/ -- BorgWarner introduces its state-of-the-art Onboard Battery Charger (OBC), adding to the company's impressive portfolio of technologies for plug-in hybrid and pure-electric vehicles. This technology uses pioneering silicon carbide technology and is best in class for power density, power conversion efficiency and safety compliance. The OBC is installed in hybrid or electric vehicles to convert alternating current (AC) from the power grid to direct current (DC) for charging batteries. This exciting technology accepts an extended range of AC inputs including 7.4 kilowatt (kW), 11 kW and 22 kW power ratings with DC-to-DC converter rating integration from 2.3 kW to 3.6 kW as an option. Most importantly, it is compatible with all battery chemistries and voltages of 400 volts, 650 volts and 800 volts.

BorgWarner’s new Onboard Battery Charger converts AC electricity to DC for charging batteries in hybrid or electric vehicles.

"Our technical center in Lugo, Italy, is dedicated to designing Onboard Battery Chargers that are uncompromisingly suitable for the global electric and hybrid vehicle markets," said Joel Wiegert, President and General Manager, BorgWarner Morse Systems. "We are proud that our latest offering with its silicon carbide technology provides maximum power conversion efficiency, thus saving energy and delivering an extended range for vehicle manufacturers and their customers."

BorgWarner OBCs have a wide range of charging powers and capabilities. The OBC with a rated charging power of 7.4 kW can also be used for charging powers of 1.8 kW, 3.3 kW and 6.6 kW and uses a single-phase supply from the power grid. The OBC with a rated charging power of 11 kW is more efficient with its three-phase grid supply and fast charging strategy, while the onboard charger rated at 22 kW is even more efficient with its three-phase supply and therefore much faster charging.

BorgWarner OBCs are designed to meet the standards for use in many countries and regions including the US, the EU, Japan, and China. They have good isolation between main input and DC output, are waterproof and dustproof, have an ISO 26262 safety rating and are contained in a liquid-cooled IP6K96 enclosure.

For future applications, BorgWarner's engineering team is targeting further advances in power density, charging power, efficiency, volume weight, power factor and the adjustment of safety levels to meet various national and regional standards.

About BorgWarner
BorgWarner Inc. (NYSE: BWA) is a global product leader in clean and efficient technology solutions for combustion, hybrid and electric vehicles. With manufacturing and technical facilities in 68 locations in 19 countries, the company employs approximately 30,000 worldwide. For more information, please visit borgwarner.com.

Statements in this press release may contain forward-looking statements as contemplated by the 1995 Private Securities Litigation Reform Act that are based on management's current outlook, expectations, estimates and projections. Words such as "anticipates," "believes," "continues," "could," "designed," "effect," "estimates," "evaluates," "expects," "forecasts," "goal," "initiative," "intends," "outlook," "plans," "potential," "project," "pursue," "seek," "should," "target," "when," "would," variations of such words and similar expressions are intended to identify such forward-looking statements. Forward-looking statements are subject to risks and uncertainties, many of which are difficult to predict and generally beyond our control, that could cause actual results to differ materially from those expressed, projected or implied in or by the forward-looking statements. These risks and uncertainties, among others, include: our dependence on automotive and truck production, both of which are highly cyclical; our reliance on major OEM customers; commodities availability and pricing; supply disruptions; fluctuations in interest rates and foreign currency exchange rates; availability of credit; our dependence on key management; our dependence on information systems; the uncertainty of the global economic environment; the outcome of existing or any future legal proceedings, including litigation with respect to various claims; and future changes in laws and regulations, including by way of example, tariffs, in the countries in which we operate, as well as other risks noted in reports that we file with the Securities and Exchange Commission, including the Risk Factors identified in our most recently filed Annual Report on Form 10-K/A. We do not undertake any obligation to update or announce publicly any updates to or revision to any of the forward-looking statements.

SOURCE BorgWarner